The Motor Screw Driving Fixture (also known as Motor Precision Assembly Jig, Motor Screw Locking Tooling) is a high-precision integrated tooling specially designed for motor manufacturing, precision assembly and automated screw driving processes. This fixture adopts an integrated design of aerospace-grade 6061-T6 aluminum alloy CNC machining + high-precision profiling positioning cavity + modular installation architecture. Through micron-level precise positioning and quick clamping structure, it realizes 1:1 precise alignment and screw assembly of motor core components such as stator, rotor, housing and end cover. It completely solves industry pain points such as inaccurate manual assembly, screw hole deviation, large assembly gap, low efficiency and poor consistency. It is a core process tooling for realizing standardized and efficient operation in motor production, assembly and rework processes.
The IC Material Tray (also known as IC Carrier, Component Turnover Tray, SMT Placement Tray, Chip Holding Tooling) is a high-precision reusable holding tooling specially designed for the whole process of semiconductor, electronic component manufacturing, SMT surface mount, chip testing and warehousing. The product is integrally CNC-machined from high-rigidity insulating substrate, and through micron-level precision array groove design, it provides stable and accurate holding, turnover, placement and testing solutions for various packaged components such as IC chips, BGA, QFP, SOP, DIP. It completely solves industry pain points such as easy collision during manual turnover, inaccurate positioning, electrostatic damage to components, and low placement efficiency, and is the core process tooling for material control and production efficiency improvement in the whole process of electronic manufacturing.
The Soldering Fixture (also known as Rework Soldering Jig, Wave Soldering Reflow Carrier, Manual Soldering Positioning Tooling, Through-hole Soldering Fixture) is a high-precision special process tooling specially designed for the whole process of PCBA soldering in electronic manufacturing (manual rework, through-hole soldering, wave soldering/reflow soldering). This fixture is integrally CNC-machined from high-insulation high-temperature resistant professional substrates (Synthetic Stone / Bakelite / FR-4 Fiberglass Board), equipped with a 1:1 custom profiling positioning system and a quick pressing locking structure. It realizes micron-level precise positioning and stable bearing of PCBA during soldering, completely solving industry pain points such as inaccurate manual soldering positioning, PCB shaking, cold solder, solder bridging, solder overflow, PCB thermal deformation, and component scalding. It greatly improves the yield and production efficiency of the soldering process, and is the core process tooling for electronic factories' rework process, wave soldering mass production, and small-batch R&D prototyping. It can be used with the same specification SMT printing fixture to realize one-stop operation of "printing-soldering".
The Long Strip 8-Station Circular High-Density Micro-Hole Precision Metal Sheet (also known as Precision Laser Drilling Circular Filter Mesh, 8-Station High-Density Micro-Hole Etching Steel Sheet, Acoustic Sound-Transmitting Dust-Proof Mesh) is an ultra-high-precision precision processing component specially designed for precision filtration, acoustic sound transmission, SMT surface mount, medical consumables, fluid diversion and other fields. The product is integrally formed by ultrafast laser precision drilling / high-precision chemical etching process with imported high-flatness 304/316L stainless steel (optional nickel, titanium alloy and other special metals) as the substrate. Through customized 8 groups of equidistantly distributed circular high-density micro-hole arrays and fool-proof arc end structure, it realizes micron-level precision processing, completely solving industry pain points such as uneven micro-holes, burrs, and stress deformation in traditional processing. It greatly improves the consistency and yield of processes such as filtration, sound transmission, and printing, and is the core precision tool for multi-station precision processing scenarios.
The Precision Laser Drilling High-Density Grid Steel Sheet (also known as SMT Fine Pitch Laser Drilling Stencil, Precision Micro-hole Array Metal Sheet, High-Density Laser Drilling Filter Mesh) is an ultra-high-precision process component specially designed for SMT surface mount in electronic manufacturing, precision micro-hole processing, semiconductor packaging/testing, and precision filtration. The product is integrally formed by ultrafast laser precision drilling process with imported high-flatness 304/316L stainless steel (optional nickel, titanium alloy and other special metals) as the substrate. Through customized full-area high-density micron-level micro-hole/micro-groove array structure, it realizes micron-level precision processing, completely solving industry pain points such as uneven micro-holes, burrs, and stress deformation in traditional processing. It greatly improves the yield of SMT printing/precision filtration and other processes, and is the core precision tool for fine-pitch electronic products and precision filtration scenarios.
The Precision Array SMT Placement Steel Sheet (also known as SMT Placement Positioning Stencil, Multi-specification Shaped Hollow Placement Carrier, High-Precision Laser Cutting Steel Sheet) is an ultra-high-precision process tool specially designed for SMT surface mount production line, multi-category component mass placement, and PCB precision assembly in electronic manufacturing. The product is integrally formed by high-precision fiber laser cutting process with imported high-flatness 304/316L stainless steel as the substrate. Through customized full-array circular positioning holes and multi-specification shaped hollow (large rectangle, small rectangle, strip micro-holes) combined structure, it 1:1 accurately matches the PCB/component layout, realizing micron-level precise placement positioning. It completely solves industry pain points such as traditional placement deviation, component crushing, uneven solder paste, and slow changeover, greatly improving the yield and production efficiency of the SMT process. It is the core precision tool for SMT placement of multi-specification and multi-category electronic products.
The Precision Array SMT Placement Steel Sheet (also known as SMT Placement Positioning Steel Sheet, Multi-row Micro-hole Laser Stencil, PCB Placement Carrier Steel Sheet) is an ultra-high-precision process tool specially designed for SMT surface mount production line, FPC/PCB precision placement, and mass component assembly in electronic manufacturing. The product is integrally formed by high-precision fiber laser cutting / chemical etching process with imported high-flatness 304/316L stainless steel as the substrate. Through 1:1 customized three-row array micro-holes and shaped positioning structure, it realizes micron-level precise placement positioning of PCB/components, completely solving industry pain points such as traditional placement deviation, component crushing, placement misalignment, and uneven solder paste. It greatly improves the yield and production efficiency of the SMT placement process, and is the core precision tool for SMT placement of multi-row component products in electronic manufacturing.
The 4×12 Station Long Strip SMT Precision Placement Steel Sheet (also known as Multi-station Array SMT Placement Stencil, Long Strip Component Positioning Carrier, High-Precision Etching Placement Steel Sheet) is an ultra-high-precision process tool specially designed for SMT surface mount production line, multi-station component mass placement/printing, and PCB precision assembly in electronic manufacturing. The product is integrally formed by high-precision chemical etching / fiber laser cutting process with imported high-flatness 304/316L stainless steel as the substrate. Through customized 4 rows × 12 columns square hollow stations, full-area array positioning holes and fool-proof structure, it realizes micron-level precise positioning and solder paste printing for PCB/components. It completely solves industry pain points such as traditional placement deviation, component crushing, slow product changeover, and uneven solder paste, greatly improving the yield and production efficiency of the SMT process. It is the core precision tool for multi-station mass SMT production.
The Precision Grid Array SMT Steel Sheet (also known as SMT Grid Placement Stencil, Multi-station Array Etching Steel Sheet, PCB Placement Positioning Stencil) is an ultra-high-precision process tool specially designed for SMT surface mount production line, semiconductor packaging, and multi-station component mass placement in electronic manufacturing. The product is integrally formed by high-precision chemical etching / fiber laser cutting process with imported high-flatness 304/316L stainless steel as the substrate. Through customized 2×10 station grid array hollow and standardized positioning structure, it realizes micron-level precise placement positioning of PCB/components, completely solving industry pain points such as traditional placement deviation, component crushing, uneven solder paste, and placement misalignment. It greatly improves the yield and production efficiency of the SMT placement process, and is the core precision tool for multi-station mass placement in electronic manufacturing.
The Long Strip Multi-station Complex Shaped SMT Precision Stencil (also known as Complex Shaped Component SMT Placement Stencil, Multi-station Shaped Hollow Etching Steel Sheet, High-Precision PCB Printing Carrier) is an ultra-high-precision process tool specially designed for SMT surface mount production line, mass printing/placement of complex shaped components, and high-precision PCB assembly in electronic manufacturing. The product is integrally formed by high-precision chemical etching / ultrafast laser precision cutting process with imported high-flatness 304/316L stainless steel (optional titanium alloy, nickel and other special metals) as the substrate. Through customized 4 groups of complex shaped hollow stations (1:1 replica of PCB pad outline), full-area array positioning holes and fool-proof structure, it realizes micron-level precise solder paste coating and component positioning. It completely solves industry pain points such as bridging, missing printing, placement deviation, and component crushing for traditional complex shaped components, greatly improving the yield and production efficiency of the entire SMT process. It is the core precision tool for mass SMT production of complex shaped and customized electronic products.
The Composite Multi-specification SMT Precision Steel Sheet (also known as SMT Multi-layer Structure Placement Stencil, Multi-specification Component Positioning Steel Sheet, High-Precision Etching Placement Carrier) is an ultra-high-precision process tool specially designed for SMT surface mount production line, multi-specification component mass placement, and PCB precision assembly in electronic manufacturing. The product is integrally formed by high-precision chemical etching / fiber laser cutting process with imported high-flatness 304/316L stainless steel as the substrate. Through customized 3-layer composite multi-specification hollow (large rectangle, small rectangle, array micro-holes) and standardized positioning structure, it realizes micron-level precise placement positioning of PCB/components, completely solving industry pain points such as traditional placement deviation, component crushing, uneven solder paste, and slow product changeover for multi-specification products. It greatly improves the yield and production efficiency of the SMT placement process, and is the core precision tool for SMT placement of multi-specification component products in electronic manufacturing.
The Placement Fixture Steel Sheet (also known as SMT Placement Fixture Steel Sheet, Connector-side Placement Stencil, PCB Placement Positioning Steel Sheet) is an ultra-high-precision process tool specially designed for SMT surface mount production line, connector PCB placement, and precision component assembly in electronic manufacturing. The product is integrally formed by high-precision fiber laser cutting process with imported high-flatness 304/316L stainless steel as the substrate. Through 1:1 customized shaped hollow and positioning structure, it realizes micron-level precise placement positioning of PCB/connectors, completely solving industry pain points such as placement deviation, component crushing, placement misalignment, and connector damage. It greatly improves the yield and production efficiency of the SMT placement process, and is the core process tool for SMT placement of connector-type and precision component products.
To solve this problem, reflow soldering fixtures were created. Their core function is to securely clamp the PCB board within the fixture, ensuring it remains flat during the high-temperature soldering process and eliminating hazards caused by deformation.
Fixtures are core process auxiliary tools in electronic manufacturing and precision processing, running through the entire process of product R&D, production and testing. According to their functions, they can be divided into three categories:
This precision aluminum alloy dispensing fixture is a core process auxiliary tool in the electronic manufacturing industry, specially designed for high-precision dispensing scenarios such as SMT assembly, PCB packaging and component encapsulation. Made of high-quality industrial-grade aluminum alloy through 5-axis CNC precision machining, it features 1:1 profile positioning, multi-station parallel layout and fool-proof structure design, providing stable and accurate dispensing positioning solutions for various PCBs, FPC flexible boards and precision electronic components, comprehensively empowering the accuracy improvement, efficiency upgrade and yield guarantee of the dispensing process.
Magnetic SMT reflow trays (magnetic carriers) are specialized solutions for SMT mounting and reflow processes targeting FPC (Flexible Printed Circuits), soft boards and special substrates. Leveraging the magnetic attraction principle between upper and lower magnetic poles, this product replaces traditional tape fixation for precise positioning, efficient production and long service life. With core features and applications as follows:
As a core tooling to ensure welding quality and optimize production efficiency in SMT surface mount technology, SMT reflow fixtures are made of advanced materials and precision structures. With the following core characteristics, they are fully adapted to high-temperature soldering scenarios such as reflow soldering and wave soldering:
Aluminum alloy SMT reflow fixtures (also known as reflow pallets, SMT carrier trays) are core auxiliary tools for SMT soldering processes, specially designed for the full workflow of PCB reflow soldering and wave soldering. With precise positioning, rigid support and structural protection, they fully guarantee soldering yield and improve production efficiency, with the following core functions:
A high-quality SMT reflow pallet (also known as reflow fixture tray) is a key auxiliary tool to ensure the stability of SMT reflow soldering process and improve production efficiency, and must meet the following core performance requirements:
The FPC Magnetic Placement Fixture (also known as Flexible Circuit Board Magnetic Placement Tooling, FPC Magnetic SMT Carrier, Flexible PCB Magnetic Placement Jig) is a new generation of high-precision process tooling specially designed for FPC/flexible circuit boards, ultra-thin PCBs, flexible cable products in the SMT surface mount production line of electronic manufacturing. The product is integrally CNC-machined from aerospace-grade 6061-T6 aluminum alloy + high-stability rare earth permanent magnet adsorption system, completely replacing traditional clamping fixtures. It realizes non-marking, zero-damage, high-flatness rapid positioning and stable bearing of FPC, perfectly solving industry pain points such as FPC soft deformation, component crushing, placement deviation, and uneven printing of traditional fixtures, greatly improving the yield and production efficiency of SMT printing/placement processes for FPC products, and is the core process upgrade solution for mass production of FPC in consumer electronics, smart wearables, new energy and other fields.
The SMT Magnetic Placement Fixture (also known as Magnetic Adsorption SMT Placement Tooling, Precision Magnetic Placement Carrier, Model: S2C19420A0) is a new generation of high-precision, quick-install process tooling specially designed for the SMT surface mount production line of electronic manufacturing. The product is integrally CNC-machined from aerospace-grade 6061-T6 aluminum alloy + high-stability permanent magnet adsorption system, completely replacing traditional clamping fixtures. It realizes non-marking, zero-damage rapid positioning and stable bearing of PCBs, perfectly solving industry pain points such as component crushing, PCB deformation, low clamping efficiency, and placement deviation of traditional fixtures, greatly improving the yield and production efficiency of the SMT placement process, and is the core process upgrade solution for mass production of thin PCBs and sensitive component products.
The SMT Printing & Placement Fixture (also known as USB-side Printing & Placement Tooling, Multi-station SMT Printing Carrier, Precision Placement Positioning Jig) is a high-precision special process tooling specially designed for the whole process of solder paste printing and component placement of USB interface PCBs in the SMT surface mount production line of electronic manufacturing. This fixture (Model: WK-HA-501-V2.0) is integrally CNC-machined from high-insulation high-temperature resistant synthetic stone (glass fiber reinforced epoxy resin). Through 1:1 custom profiling hollow positioning and multi-station layout, it realizes micron-level precise alignment and stable bearing of PCBs in printers and placement machines. It completely solves industry pain points such as printing deviation, placement misalignment, PCB shaking, and component crushing, greatly improving the yield and production efficiency of SMT printing/placement processes, and is the core process tooling for mass production of consumer electronics and USB interface products.
The SMT Component-side Placement Fixture (also known as BGA Precision Placement Tooling, High-density PCB Placement Carrier, SMT Fine-pitch Placement Fixture) is an ultra-high-precision special tooling specially designed for the placement process of high-density PCBs, BGA/QFP and other fine-pitch components in the SMT surface mount production line of high-end electronic manufacturing. This fixture is integrally machined by 5-axis CNC from aerospace-grade 6061-T6 aluminum alloy, equipped with a micron-level precision positioning system and a customized component avoidance structure. It realizes 1:1 precise alignment and stable bearing of PCBs in automatic placement machines, completely solving industry pain points such as placement deviation, component crushing, PCB thermal deformation, and low yield of fine-pitch placement. It greatly improves the yield and production efficiency of the SMT placement process, and is the core process tooling for SMT mass production in high-end fields such as consumer electronics, automotive electronics, and semiconductors.
The SMT Stencil Printing Fixture (also known as Printing Positioning Jig, PCBA Placement Carrier, Reflow Soldering Carrier) is a high-precision positioning tooling specially designed for core processes such as solder paste printing, placement and reflow soldering in the SMT surface mount production line of electronic manufacturing. This fixture adopts an integrated CNC machining design using **high-rigidity insulating substrates (Synthetic Stone / Bakelite / FR-4 fiberglass board). Through 1:1 custom profiling hollowing and precise positioning, it realizes accurate alignment and stable loading of PCB/PCBA in SMT printers, placement machines and reflow ovens. It completely solves industry pain points such as printing deviation, solder paste contamination, PCB thermal deformation and low placement efficiency. It is the core process tooling for SMT mass production to ensure printing yield, product safety and production efficiency.
The Manual Soldering Fixture (also known as Hand Soldering Jig, PCBA Rework Positioning Tooling, Soldering Carrier, Rework Soldering Jig) is a high-precision special positioning tooling specially designed for manual soldering (rework, through-hole soldering) processes of PCBA in electronic manufacturing. This fixture adopts an integrated design of high-insulation high-temperature resistant main body + 1:1 custom profiling positioning + visual quick pressing. It addresses all hand soldering scenarios such as PCBA through-hole components, connectors, wire harnesses, and sensors. Through micron-level precise positioning and stable pressing, it completely solves industry pain points such as inaccurate manual soldering positioning, PCB shaking, cold solder, solder bridging, misalignment, low efficiency, and poor consistency. It greatly improves the yield and production efficiency of hand soldering processes, and is the core process tooling for hand soldering/rework processes, R&D prototyping, and small-batch production in electronic factories.
The Manual Soldering & Tin Dipping Fixture (also known as Hand Tin Dipping Tooling, PCBA Through-hole Soldering Jig, Rework Soldering & Tin Dipping Fixture, Wave Soldering Auxiliary Jig) is a high-precision special tooling specially designed for PCBA through-hole soldering, manual tin dipping, rework soldering processes in electronic manufacturing. This fixture adopts an integrated design of high-insulation high-temperature resistant main body + 1:1 custom profiling positioning + manual quick pressing + precise tin dipping depth limit. It addresses manual tin dipping welding requirements for PCBA through-hole components, connectors, wire harnesses, etc. Through micron-level precise positioning and stable pressing, it accurately controls tin dipping depth and time, completely solving industry pain points such as inaccurate positioning, uneven tin dipping, cold solder, solder bridging, solder overflow, low efficiency, and product scalding in manual hand-held tin dipping. It greatly improves the yield and production efficiency of tin dipping soldering, and is the core process tooling for hand soldering/rework/tin dipping processes, small-batch production, and R&D prototyping in electronic factories.
The Manual Soldering Fixture (also known as Hand Soldering Jig, PCBA Soldering Positioning Tooling, Soldering Carrier, Rework Soldering Jig) is a high-precision special positioning tooling specially designed for manual soldering (hand soldering/rework soldering) processes in electronic manufacturing. This fixture adopts an integrated design of high-insulation high-temperature resistant main body + 1:1 custom profiling positioning + quick pressing locking. It addresses all hand soldering scenarios such as PCBA through-hole soldering, component rework soldering, wire harness soldering, and connector soldering. Through micron-level precise positioning and stable pressing, it completely solves industry pain points such as inaccurate manual soldering positioning, PCB shaking, cold solder, solder bridging, misalignment, low efficiency, and poor consistency. It greatly improves the yield and production efficiency of hand soldering processes, and is the core process tooling for hand soldering/rework processes, R&D prototyping, and small-batch production in electronic factories.
The SMT Stencil Brush Fixture (also known as SMT Stencil Cleaning Brush Jig, SMT Stencil Cleaning Tooling, Custom Stencil Brush Fixture) is a special automated cleaning tooling specially designed for the solder paste printing process of SMT surface mount production lines. This fixture adopts an integrated design of high-rigidity anti-static main body + 1:1 custom high-density brush array + standardized printer adaptation structure. It realizes accurate and efficient cleaning of solder paste residue on the opening area of SMT printing stencils, completely solving industry pain points such as low manual cleaning efficiency, incomplete cleaning, stencil scratches, and stencil clogging. It greatly improves SMT printing yield and production line utilization, and is the core process tooling for SMT mass production lines to ensure printing quality and extend stencil life.
The Pneumatic SMT Precision Inspection Fixture (also known as SMT Pneumatic Inspection Jig, Custom SMT Inspection Tool) is a high-precision automated inspection tooling specially designed for the post-process inspection section of SMT surface mount production lines. This fixture adopts an integrated design of aerospace-grade aluminum alloy main body + industrial-grade pneumatic drive system + 1:1 custom profiling positioning. It provides a stable and controllable press-fit functional/conductivity/performance inspection solution for PCBA, components, functional modules and other products after SMT placement, completely solving industry pain points such as uneven manual inspection force, low efficiency, poor data consistency, missing inspection, misjudgment and product damage. It greatly improves the inspection yield and production line efficiency in the post-SMT section, and is the core process tooling for realizing standardized and automated inspection in SMT mass production lines.
The AB-face Common SMT Placement Fixture (also known as Dual-station Placement Carrier, Fool-proof SMT Placement Tooling, AB-face Universal Placement Fixture) is a high-precision special tooling designed for SMT surface mount production lines, specially for the placement process of double-sided (A/B side) PCBs. This fixture adopts an integrated structure of AB-face common use + dual-station layout + high-precision fool-proof positioning system, which can complete the placement operation on both the front (A side) and back (B side) of the PCB without replacing the fixture. It completely solves industry pain points such as the need for two sets of fixtures for double-sided PCB placement, low changeover efficiency, inaccurate alignment, and PCB thermal deformation, greatly improving SMT placement yield and production line efficiency, and is the core process tooling for SMT mass production in electronic manufacturing.
The Flip-top BGA Reballing Fixture (also known as BGA Stencil Jig, BGA Chip Repair Tooling, Integrated BGA Ball Placement Tool) is a high-precision integrated special tooling designed for BGA (Ball Grid Array) chip reballing, repair, and soldering. This fixture adopts a flip-top opening structure + aerospace-grade aluminum alloy main body + high-precision laser stencil + integrated solder scraping system design. Through micron-level triple precise alignment, it realizes a 1:1 precise match between BGA chip pads and solder balls, completely solving industry pain points such as inaccurate manual alignment, solder ball bridging, missing balls, uneven ball placement, and low efficiency. It greatly improves the yield and efficiency of BGA chip repair and soldering, and is a standardized process tooling in the fields of electronic repair, SMT production, and semiconductor R&D.
The BGA Ball Placement Fixture (also known as BGA Reballing Jig, BGA Chip Repair Fixture, BGA Solder Ball Tooling) is a high-precision special tooling designed for BGA (Ball Grid Array) chip reballing, repair, and soldering. This fixture adopts an integrated structure of split modular design + aerospace-grade aluminum alloy main body + high-precision laser stencil. Through a micron-level precision alignment system, it realizes a 1:1 precise match between BGA chip pads and solder balls, completely solving industry pain points such as inaccurate alignment, solder ball bridging, missing balls, and uneven ball placement in manual reballing. It greatly improves the yield and efficiency of BGA chip repair and soldering, and is a core process tooling in the fields of electronic repair, SMT production, and semiconductor R&D.
The Pneumatic Precision Test Fixture (also known as Pneumatic Press Test Jig, Custom Test Tooling) is a professional test tooling specially designed for electronic manufacturing and precision parts inspection. This fixture adopts an integrated design of high-rigidity aluminum alloy main body + industrial-grade mini cylinder drive + 1:1 custom profiling positioning. Through stable and controllable pressing force and micron-level positioning accuracy, it provides a full-process functional/performance test solution for products such as PCB/PCBA, precision hardware, electronic components, and sensors. It completely solves industry pain points such as uneven manual test force, low efficiency, poor data consistency, and product damage, and is the core tooling for realizing standardized and efficient operation in precision inspection processes.
FCT (Functional Circuit Test) Fixture is the core testing equipment in the mass production, finished product warehousing and incoming inspection stages of electronic manufacturing. The picture shows a customizable multi-station FCT test fixture cluster featuring a manual quick-press architecture + intelligent touch screen control system modular design. It can perform full-dimensional functional verification on multiple PCBA (Printed Circuit Board Assembly) simultaneously.
Specifically designed for small-batch production, R&D prototyping and finished product rework scenarios, this fixture simulates actual working conditions of finished products to accurately detect electrical performance, logical functions, communication interactions and safety indicators of PCBA. It thoroughly solves industry pain points such as low manual testing efficiency, virtual connection, missing test and poor data consistency. It is an essential tool for electronic factories to ensure outgoing quality and improve efficiency.
The AET Finished Product Test Fixture (also known as ATE Automated Finished Product Functional Test Jig, Finished Product Full-function Test Tooling) is a fully automated, multi-station integrated finished product testing solution specially designed for the mass production stage of the finished product workshop in electronic manufacturing enterprises. This fixture integrates industrial-grade pneumatic drive system, modular electronic control acquisition unit, multi-station parallel testing architecture. It can perform full-dimensional functional performance verification for various electronic finished products (including complete machines, PCBA finished products), simulate the actual working conditions of the finished products, comprehensively test core indicators such as electrical performance, logic functions, communication protocols, input/output response, and safety performance, accurately eliminate defective products, and 100% guarantee the quality of outgoing products. It completely solves industry pain points such as low manual testing efficiency, missing test and misjudgment, and poor consistency, and is the core automated tooling for mass production testing in the finished product workshop of electronic factories.
The Static Current Functional Test Fixture (also known as Multi-channel Analog FCT Test Jig, PCB Static Current Detection Tooling, Multi-panel Current Test Fixture) is a manual functional test tool specially designed for static current, continuity, basic electrical performance testing of multi-panel PCBA. This fixture adopts an integrated design of dual quick clamp compression + multi-channel analog microammeter synchronous display + high-density pin bed. It can complete the core index testing of static current, continuity, short circuit and other indicators of multiple PCBA at one time. The test results are visually fed back through the pointer, no upper computer is required, and the test can be judged immediately. It perfectly solves the industry pain points such as low efficiency, missing test and misjudgment of manual piece-by-piece testing of multi-panel PCBA, and is a cost-effective solution for quality control of small-batch multi-panel PCBA in consumer electronics, Internet of Things and other industries.
The Pneumatic Driven Pulley Press Fixture (also known as Pneumatic Press Jig, Pulley Press Machine, Precision Pneumatic Press Tooling) is a special pneumatic tooling designed for precision press-fitting of driven pulleys, bearings, bushings, gears, shafts and other precision parts in industrial automated assembly processes. This fixture adopts an integrated design of large-stroke industrial-grade cylinder drive + dual-hand safety start + precise pressure control. Through stable and controllable pressing force and precise stroke limit, it realizes high-precision, high-consistency press-fitting of driven pulleys and other parts, completely solving industry pain points such as uneven manual pressing force, insufficient press-fitting, part damage, and low efficiency, greatly improving assembly yield and production efficiency. It is the core automated tooling for assembly processes in industries such as motors, transmission mechanisms, small home appliances, and automotive parts.
The Pneumatic Small Board FCT Functional Test Fixture (also known as Pneumatic PCBA Functional Test Jig, Small Board Test Tooling, FCT Automatic Test Fixture) is an automated functional testing equipment specially designed for mass production of small-size PCBA (small boards). This fixture adopts an integrated design of industrial-grade pneumatic drive + high-density pin bed testing + integrated electronic control system. By simulating the actual working conditions of small boards, it comprehensively tests core indicators such as electrical performance, logic functions, communication protocols, and input/output responses of the circuit board, accurately eliminating defective products such as cold soldering, missing soldering, and functional failures. It perfectly solves industry pain points such as dense test points on small-size PCBs, low manual testing efficiency, and virtual connection/missing testing, greatly improving mass production testing efficiency and yield, and is the core tooling for quality control of small-size PCBA in electronic factories.
The Manual PCBA Functional Test Fixture (also known as Manual FCT Test Jig, PCB Functional Test Fixture, PCBA Test Tooling) is a core testing tool for R&D prototyping, small-batch production, repair & rework, incoming inspection in the electronic manufacturing industry. This fixture adopts an integrated design of manual quick clamp compression + high-precision pin bed testing. By simulating the actual working conditions of PCBA, it quickly completes full-dimensional testing of the circuit board's electrical performance, logic function, communication protocol, input/output response, etc., accurately eliminating defective products such as cold soldering, missing soldering, and functional failure. No air source is required, and the operation is convenient. It is a cost-effective testing solution for small and medium-batch electronic production, R&D laboratories, and maintenance stations.
The pneumatic screen separation fixture (also known as pneumatic screen disassembly jig, screen removal tool) is a special automated tooling for the maintenance, repair and disassembly process of electronic equipment. It is designed to solve industry pain points such as low manual disassembly efficiency, screen fragmentation and adhesive residue. This fixture adopts an integrated design of pneumatic precision drive + constant temperature control system. Through stable and controllable disassembly force and accurate product positioning, it realizes the non-destructive separation of LCD/OLED screens, touch screens from the fuselage/frame/back cover, greatly improving screen disassembly efficiency and yield, and is the core tooling for mobile phone repair, smart wearable repair and electronic factory rework.
FCT (Functional Test) Fixture is a core testing equipment in the mass production stage and pre-shipment inspection of electronic manufacturing. It is specially used for comprehensive functional performance verification of PCB boards and PCBA finished products. This fixture integrates dual pneumatic/manual compression structure, high-frequency test pin bed system and intelligent electric control module. By simulating the actual working conditions of the product, it comprehensively tests the core indicators such as electrical performance, logic function, communication protocol, and input/output response of the circuit board. It accurately eliminates defective products and ensures that 100% of the products leaving the factory meet the quality standards. It is an indispensable tool in the quality control system of electronic factories.
SMT PCB screen printing fixture (also known as SMT solder paste printing jig, PCB stencil printing fixture, SMT positioning pallet) is the core custom tooling for the solder paste printing process in SMT patch production lines. The fixture is made of imported high-purity Durostone as the main material, combined with TOP/BOT double-sided precise positioning structure and multi-panel synchronous bearing design. With micron-level positioning accuracy and high temperature resistance and wear resistance, it provides stable support and precise alignment for PCB boards, ensuring uniform and accurate transfer of solder paste at stencil openings. It fundamentally solves industry pain points such as printing misalignment, missing printing, hole plugging, uneven solder paste, and stencil wear, and is key equipment to ensure first-pass yield of SMT patches and improve printing efficiency.
The SMT reflow fixture (also known as SMT reflow pallet, PCB reflow jig, SMT soldering fixture) is a high-precision custom tooling fixture designed exclusively for the reflow soldering process in SMT production lines for electronic manufacturing. This fixture features a high-temperature resistant Durostone main body + modular adjustable structure. Through precise PCB positioning and component clearance design, it provides comprehensive protection for PCB boards and SMD components during the high-temperature reflow process. It effectively solves industry pain points such as PCB thermal deformation, component floating/shift, cold soldering/solder bridging, and sensitive component damage, greatly improving SMT soldering yield and production efficiency, and is a core tooling to ensure process stability in electronic assembly.
The wave solder pallet (also known as wave solder jig, SMT reflow fixture, PCB pallet) is a custom tooling fixture designed exclusively for the wave soldering process in SMT production lines for electronic manufacturing. This fixture features a split modular design. With high-precision cavity positioning and high-temperature resistant special materials, it provides accurate positioning and comprehensive protection for PCB boards and components during wave soldering. It fundamentally solves industry pain points such as PCB thermal deformation, component floating, solder bridging, missing soldering, and solder contamination, greatly improving soldering yield and production efficiency, and is an indispensable process guarantee equipment in electronic assembly.
We customize various PCBA test fixtures, reflow fixtures, SMT mounting fixtures, aging fixtures, switching power supply fixtures, and tooling jigs. Welcome to inquire.
